Basic Info.
Capacity(Cbm/Y)
More Than 50000
Cutting Cycle(Block/Minute)
1/6
Certification
ISO9001 Certificated
After Service
All The Using Life
Trademark
Xinhai machinery
Specification
ISO9001 Certification
Product Description
Application of Autoclaved Aerated Concrete (AAC)
Autoclaved Aerated Concrete (AAC) production line Autoclaved Aerated Concrete (AAC) has widely used in industrial and civil construction over 60 years, as building material with the most mature technology of production and application with many advantages, such as light mass, high intensity, heat preservation, sound insulation, etc.
AAC can follow raw materials classification, the craft characteristics of the quality and equipment to adopt different crafts to produce. Generally speaking, fly ash or sand with water are milled into slime, then put powdery lime, cement, vesicant, and foam stabilizer into to mix and pour into mould. After materials pre-curing in the mould, the body of materials are cut into blocks or panels which are send into autoclave to steam into the porous and lightweight AAC by high pressure and high temperature. Zhengzhou xinhai machinery Co., Ltd supplies standardized plants as well as custom made plants to produce AAC blocks and panels. Offers annual capacity 50, 000 - 300, 000 m3 AAC production line, Item consultation, layout, install equipment, process technology etc.
Equipment and features of AAC:
1. This project invests small, only for 1/2 of the traditional aerated concrete block (with annual output of 10 million cubic meters calculations).
2. This project production line saves energy, the total installed capacity is only 110KW, so it can greatly save electricity and coal.
3. Adopted advanced technology formula makes block internal stomatal shape and porosity of uncontrolled problem have been very good solved, and it can greatly reduce block bibulous rate so as to improve the freezing-thawing resisting performance, not only reduces production cost and improve the product performance, but also ensures the product quality, thus it eliminate the product loss.
The control system adopts PLC touch instructions input, makes the whole product-line more reliable.
4. At the same time, by measuring material feeding, differential pressure ingredients, bubble formed, density control, get different strength grade of products, and through long-distance transmission, nets mould casting and other new technology, makes the production process more simplify and saves manpower.
5. Through special processing, improves the block internal aperture, roller and porosity, improves and enhance product physical performance index.
6. The process not diacharge waste water and soot, no pollution, noise is small, not destroy the cultivated land, beneficial to the environment.
Production Process of Autoclaved Aerated Concrete:
Production Process of Aerated Concrete According to the category and quality of raw material, and the features of equipment, the aerated concrete can be manufactured in different processes. Generally, add water to ash, silica sand or slag and crush them into slurry; Then add powdery lime, cement of right amount, plaster, vesicant, foam stabilizer, and mix and pour it to mould frame; After curing, foaming and hardening, cut it into blocks and boards in different specifications; Finally, transport it into pressure steamer with steam-curing cart, and get the light cellular concrete after steam-curing with high temperature and pressure.
Process Flow of an Annual Output 50, 000m3---300, 000m3 Aerated Concrete Steam-Curing Production (1) Various raw material storage tanks ---- (2) Mix dosing---- (3) add water to raw material and mix them---- (4) prepare the mould ---- (5) pour---- (6) foam and wait---- (7) release from mould----- (8) turn up, cut horizontally and vertically ----- (9) make into groups and get into autoclave---(10) cure under high temperature and pressure ---- (11) release the finished products from the autoclave---(12) test the finished products---- (13) pack----(14) stack and store up ----(15) leave the factory.
Address:
Triumphal Arch A-2202, The Cross of Longhai Road and Tongbai Road, Zhongyuan District, Zhengzhou, Henan, China
Business Type:
Manufacturer/Factory, Trading Company
Business Range:
Manufacturing & Processing Machinery
Company Introduction:
Zhengzhou Xinhai Machinery Manufacturing Co., Ltd. is specialized in mineral processing equipment, crushing equipment, cement/sand-making equipment and AAC(Autoclaved Aerated Concrete) block making line. It integrates development, production, sales for the integration of large and medium-sized modernized enterprise. The Company is located in China′s largest traffic hub-Zhengzhou City, Henan Province.
The company, after three decades years of development, and owns two branches, the total area of 50, 000 square meters, has a modern standard factory that occupies an area of 15000 square meters. It also an ISO9001: 2008 certified company. It adopts the modern enterprise management, and is innovative and enterprising. Now the company has grown into a star enterprise.